Author Topic: Warm Start Syndrome  (Read 7811 times)

mal

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Warm Start Syndrome
« on: September 13, 2006, 12:44:03 »
Hello.
My 1971 280SL (with emission control) has the Warm Start Syndrome. It will start immediately in the morning and easily within half an hour of driving, but it takes 5/6 cranks when warm.
I have tried to leave the ignition for up to 45 seconds before cranking but that did not work.
I jumped the cold start valve for less than a second and it will start immediately.

The solenoid on the injection pump is disconnected, If I reconnect it the car will Not start!
Sorry for asking this, I know it has been covered many times… But I just did not get it!

I have looked at all the threads, but I did not understand what mechanical part failure is causing the problem?? (Am not very technical)

Can this be fixed or I need the 1 second relay??  If so, where is this relay connected to?

Many Thanks




Malek Mrowa - Beirut, Lebanon.
280SL 71-Light Blue/Blue
280SL 68- Beige-Gray/Black
250SE 66 Convertible-Silver/Red
190SL 61-Ivory/Red
« Last Edit: September 13, 2006, 12:50:27 by mal »

merrill

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Re: Warm Start Syndrome
« Reply #1 on: September 13, 2006, 17:21:54 »

check the thermo time switch, one second relay, injection pump selenoid and mixture relay and fuse to make sure they are working

there was a post recently that covered this topic.  

also make sure your injection pump thermostat is working

Matt
66 230 sl - "white"
78 300 D - Blue
98 C230
Matt
Austin Tx
66 230 sl - "white"
78 300 D - Blue
98 C230

merrill

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Re: Warm Start Syndrome
« Reply #2 on: September 13, 2006, 17:24:07 »
here is the link

http://index.php?topic=5486

Matt
66 230 sl - "white"
78 300 D - Blue
98 C230
Matt
Austin Tx
66 230 sl - "white"
78 300 D - Blue
98 C230

Longtooth

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Re: Warm Start Syndrome
« Reply #3 on: September 16, 2006, 03:40:44 »
Mal... I have the same problem.  The posts and extended explantion of the parts involved in cold starting issues don't directly address the warm start problem however.... least-ways as I read & understand them.

The BBB also doesn't address warm starting problems either.

As I see it there are 3 possible temperature related starting issues...

Cold --- mine starts immediatly when cold.

Warm --- mine takes several cranks... like several seconds of cranking.

Hot --- mine starts great when hot (like yours, within less thant 1/2 hour of shutting down).

The discussion in my BBB relates to the relays, cold start magnates, thermo-timer, etc. being activated below 35C (95F) ('cold') vs above 35C (Not cold, but also not hot).  

What I've tried to gleen from the BBB and the discussion teachings on this thread is specifically what's going on with the features designed for cold start conditions that are modified to the negative side (i.e. harder starting) when the engine's somewhere between cold and hot... i.e. warm.

A direct question is simply what does the cold starting features and adjustments have to do, if anything, with the warm starting syndrom problems? Is there any relation at all in fact? or are there other factors that are primary for the warm start problems?... and if so, what are the other primary factors that need to be adjusted or corrected to fix/solve warm starting problems without adversely affecting cold and hot starting conditions?  

I'm thus far not at all pursuaded by anything I've read or understood that the cold start features adjustments and operation has to do with the warm start syndrom when the car starts perfectly well at cold and hot conditions.

I've seen only one post that makes some sense to me... a possible fuel delivery problem from the fuel pump... and that until the cooler fuel from the tank and line's from the tank are forced thru the lines to purge the injection pump of vapor bubbles having formed (a semi-vapor lock), there's a 'warm starting' difficulty.  

Or perhaps this relates equally to the Cooling Water Thermostat at the injection pump (also referred to in this thread as the Warm Running Device or WRD).. so that it takes several turns of the crank to get cooler coolant to flow thru the Cooling Water Thermostat and move the tip to the 'cold' level... which would otherwise be reducing the amount of additinal fuel and air otherwise required for a cold start.... hence a 'warm' starting problem.

Either of these speculated conditions are potentially reasonable causes for the warm engine starting syndrome from my way of thinking.  

What isn't clear, however, is what has to change to prevent or solve either of these issues if they are the actual cause?

Addrssing one of the above possibilities... that of the cooling water thermostat:

The cooling water thermostat (at the injection pump, aka the WRD) operates a "Corrector Assembly" within the Injector Pump housing. The purpose of the "Corrector Asm" is to adjust the amount of fuel & air enrichment to "correct" for both the following conditions ---

1) Engine cooling water temperatures (up to 60 or 68C depending on injector pump version) and

2) Atmospheric Pressure changes...i.e. altitude correction thru the anaroid compensators.

The Corrector Assembly is a mechanical system of levers and fulcrum positions within the Injector Pump housing which adjust valve positions to allow more / less air and fuel to enter the system according to the 'correct' fuel / air mixture required under various temperature and atmospheric pressure (altitude) conditions. The lever's are moved by the Thermostat's rod and/or the anaroid compensator's rod which extend into and link to the Corrector Assembly within the housing.

With respect to the cooling water temperature correction, one possibility is that the cooling water thermostat is behaving as if the engine's already hot... i.e. not forcing enrichment of the fuel & not allowing the additional air to enter the intake. According to the BBB, [ 07-10/12b, section d) Warming Up Mechanism ] the enrichment and additional air decreases with increasing cooling water temperature until it's supposed to cease enrichment completely at 60C (143F)in some injection pump models or 65-68C (149 - 155F) in others.

One scenario for the cooling water thermostat rod not behaving as designed such that the 'warm start syndrome' would occur is that

  a. During driving, the hot cooling water temperature extends the thermostat's rod to the position which causes the enrichment correction assembly to cease to enrich (which is as it's supposed to do after the cooling wather reaches 60 - 68C).

  b. After shutting off the hot engine, the cooling water starts cooling down... and cools below the temperture threshold at which the thermostat rod begins to retract.... the magnitude of rod's retraction which is supposed to be proportional to the cooling water temperature reduction below 60 - 68C.

  c. However, if the rod's retraction magnitude isn't proportional to the reduction in cooling water temperature as it should or doesn't retract at all while the cooling water temperature is "warm"... i.e. warmer than a cold enough temperature to force the rod to fully retract,  

  d. Then, when the cooling water temperature get's cold enough however, the rod finally 'snaps' back to it's fully retracted and correct cold position.  In other words the thermostat's rod becomes 'stuck' in an extended position as if the cooling water temperature were hot, and only fully retracts when the cooling water temperature get's cold enough to create enough force to overcome the 'sticking' rod.

  e. This would let the cooling water thermostat operate properly when the engine was cold enough... and operate properly when the cooling water was over 60 - 68C and hence the engine starting conditon would be as designed when either hot or cold... but

  f. At some intermediate "warm" temperatures, the rod is "stuck" in an intermediate position which

  g. reduces the amount of enrichment of fuel and air delivered when trying to start a "warm" engine.... so that there's insufficient enrichment required for the actual cooling water temperature for which the starting condition is designed... and thus

  h. At some warm intermediate temperatures between some "cold" temperture and "hot" temperature, the "warm start syndrome" occurs.

That's one possibility to explain how the cooling water thermostat's misoperation --- i.e. 'stuck' in intermediate position or even at the fully hot (greater than 60 - 68C cooling water temperature) position after shutting down the engine until the engine cooling water in the cooling water thermostat housing get's cold enough to let the spring force overcome the friction causing the 'sticking' rod condition.

The other possibility with the identical symptom but with a fully functional thermostat would require the "Corrector Assembly" within the Injector Pump housing to be defective... i.e. something sticking within the mechanical lever and fulcrum shifting linkages.

NOTE that the above Cooling Water Thermostat operation with the "Corrector Asm" as described in the BBB has no electrical connections and operates completely independant of the start mechanism described by the use of relay's, thermo-switches, or thermo-time switches, solenoids, etc.  

The Cooling Water Thermostat and it's connection to the enrichment "Corrector Assembly" is designed to correct fuel/air mixtures according to engine's needs for proper operation AFTER the engine's been started.  Because it's function is to correct mixtures when the engine's running up to cooling water temperatures of 60 - 68C, it's therefore also been referred to in this forum as the Warm Running Device or "WRD"... key word being "Running". It's actually the combination of the cooling water thermostat AND the "Corrector Assembly"... the corrector assembly being the actual Warm Running Device.... the cooling water thermostat is just an actuator input to the "Corrector Assembly" and together these items function as a Warm Running Device ... just in case anybody was as confused as I was with the BBB's description of things compared to the teaching posts unique names used for the same items in this thread.  The combination of the Anaroid Compensator which is also linked directly to the "Corrector Assembly" could therefore similarly be referred to as the "Altitude Running Device" (ARD) I suppose.

I'll be looking for some free time this week-end to check whether my Cooling Water Thermostat is retracting proportionally with engine cooling water temperatures cooling down to "warm" or not.

If that's working as designed, I'll go into the Starting Mechanism's possibilities that can perhaps cause or effect the hard starting conditions related to a "warm" engine temperature...but which would still work properly under "cold" and "hot" engine conditions. uetaederl l

Longtooth
67 250SL US #113-043-10-002163
'02 SL500 Sport

jeffc280sl

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Re: Warm Start Syndrome
« Reply #4 on: September 16, 2006, 06:38:48 »
Longtooth,

What an explanation!  I like your thesis, makes a lot of sense.  I think also the heat from the engine keeps that area very warm contributing to the thermostat not retracting to the cool position.  Maybe a heat shield of some sort would help.  Kind of tricky though because you want the thermostst to cool and over enclosing it in a heat shield may help hold the heat in.  Thanks for the idea .  Let's give your theory and solutions some more thought.

Jeff C.
1970 280SL 4-speed

ja17

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Re: Warm Start Syndrome
« Reply #5 on: September 16, 2006, 07:46:58 »
Hello Longtooth,Matt and Malek,

Yes, very confusing, the BBB is not even consistent on the names it calls certain engine devices.

Consider that the engine coolant temperature rises for a while after the engine is hot and turned off. I will label this the "hot coolant shut down period" for the moment. so the engine mixture actually becomes leaner until the coolant temperature finally begins to drop. I think this is the root of the problem. Getting the engine to immediately fire up during this period is the key. Once circulation of the coolant begins the coolant temperature drops immediately thus "richening" the fuel mixture.

The factory devised certain devices to counter this problem. Lets face it, many owners experience no such problems at all. So the challenge is to find which version of the devices are equipped on your engine and what is not functioning. The "upper" enrichment solenoid on the injection pump is the most critical for hot starting on some versions. Apparently the factory found other ways of solving the issue in the later injection pumps without this solenoid. Possibly this was a redesign of pump internals.

Anyway, there are some problems which aggravate hot starting other than these particular devices. Some possibilities are; restriction of fuel supply pressure or volume, high content of alcohol in fuel (lower boiling point), injection mixture set too lean to start with. If the injection mixture is set too lean to start with, the WRD will move the injection system out of the ideal starting range during the "hot coolant shut down period". I find that this is most often the issue overlooked.

The 230SLs starting devices are most confusing since there were several versions, with many of the same components changing function from year to year. In addition radically different injection pumps were used on the early and late models. I am still sorting out the 230SL starting system to add to the "Starting Aid Tour". It is quite confusing with some contradictions and many different descriptions in factory and after market literature.

Joe Alexander
Blacklick, Ohio
« Last Edit: September 16, 2006, 07:49:13 by ja17 »
Joe Alexander
Blacklick, Ohio
1969 Dark Olive 280SL
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2002 SLK32 AMG (350 hp)
1982 300TD Wagon turbo 4spd.
1963 404 Mercedes Unimog (Swedish Army)
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1998 E430
1974 450SLC Rally
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jeffc280sl

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Re: Warm Start Syndrome
« Reply #6 on: September 16, 2006, 08:42:14 »
Picking up on Joe's comments, during the warm period after my car starts it runs very poorly, idle is low and rough.  Once the engine "warms up" it runs great.  I'd say within 10-20 seconds of starting the engine in this warm engine period it smooths out to a great running engine.

It's not a big problem overall but how do we fix it?  I've replaced the FIP thermostat and all other related parts.

Jeff C.
1970 280SL 4-speed
« Last Edit: September 17, 2006, 19:58:19 by jeffc280sl »

Ricardo

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Re: Warm Start Syndrome
« Reply #7 on: September 16, 2006, 16:53:54 »
Let me add my discovery that relates somewhat to all this stuff...I have experienced the hot start problem (which I believe was corrected by returning to a conventional points system and a rebuilt dist. from Dr. Dan) and the poor idle when warm but not hot issue, and even the stalling after sitting idling for a couple of minutes at a stop light issue....I now have a perfectly smooth idle no matter what and easy starting regardless of temps, no stalling ever...the fix ?.... believe it or not was to set the dwell to 37 deg. instead of the 43 I had....an instant transformation of the way the car behaved without even changing the pitted points...
Dan and I were chatting this a.m. and his take was that the ignition needs to be perfect before you spend time on fuel related adjustments....something to consider when it appears to be a fuel issue....

al_lieffring

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Re: Warm Start Syndrome
« Reply #8 on: September 17, 2006, 09:36:29 »
quote:
Originally posted by Ricardo

Let me add my discovery that relates somewhat........ believe it or not was to set the dwell to 37 deg. instead of the 43.............



Yes I can believe it.
Back when I started working on these cars, just about all cars still had points, and I was taught to always set the dell at the low end of the specs. Because as the fibre block wears the dwell will increase. So if the points are set at the high end as soon as there is any wear the dwell will be out of spec.

Al



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Benz Dr.

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Re: Warm Start Syndrome
« Reply #9 on: September 18, 2006, 09:44:30 »
The linkage inside the pump has a certain amount of movement regardless of how hot the coolant gets so a '' hot soak '' after shut down shouldn't affect mixture ratios. It's possible for something to be sticking or fuel lines to be plugged with crud.
It's pretty common for all of these old cars to start hard after a hot soak. 190SL's are famous for this with the header pipes sitting just below the carbs.

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Longtooth

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Re: Warm Start Syndrome
« Reply #10 on: September 24, 2006, 01:24:18 »
Joe, Jeff, et. al.,

I didn't take the time last week-end nor will I get to it this week-end either.  Jeff suggested the timing being too advanced (43 vs 37 degr)may cause or contribute to the symptoms exhibited by the warm start syndrome.  However, Jeff also said that this was linked to a rough idle, poor running condition after starting up.  I don't have that symptom after a warm start problem... within a couple of sec's the car's purring at normal cold-start idle, and shortly drops to the normal 700 rpm idle.

I'm not saying my timing's perfect, but after a good tune-up the warm-start problem's no better.

Joe described the probability of the water temperature actually heating up for a period of time after shutting the car off... which I agree is not only probable, but occurs in fact... since the engine's residual heat is unable to be dissipated as quickly as when water and oil are running thru the engine.

Unfortunately, in my case, the warm start syndrome still occurs after I've been parked at work (for example) all day long.... with car-cover on and in sunny, 80 degr F (27C) daytime temperatures, so I'm certainly restricting the engine's heat loss somewhat but after sitting all day I think the water temperature's cooled off to the point that the symptom would dissappear if things were working properly.

I agree, however, with the advice that making sure the car's tuned properly in all other regards is required before setting off on a journey to find other problems.... so I'll make sure my dwell's set, and other normal fundamental's are set correctly before embarking on trying to find the culprit(s) causing my warm start syndrome.

I'll report back on this thread as I conduct my investigation of what's working and not working and obtain results (good or bad) if I correct or adjust anything.

This isn't a serious problem of course (the Warm Start Syndrom we've been discussing), but being an engineer, my curiosity and analytic side has surfaced in spades... about what's making this occur (or not occur when it doesn't).  I love a good technical mystery.

Have I mentioned that I read regularly from 2 volumes of "History of Technology"?... each volume ~600 pages of small print.... the history going waaaaaay back to the days when hunter-gatherers were wandering the earth.... all the way to the technologies thru the late 1950's (when the volumes were published... '57 I think).

Anyway, that'll give you a clue as to my approach to problem solving exercises... all things have a cause or a series of interacting & interdependant events that cause some observable result.  It's only a matter of figuring out which things cause what and if and how they interact.  Systems on automobiles aren't rocket science even yet... and for the 60's generation, even MB's, they're even further down the scale.  The challenge, for me, is figuring out what each element of the system's supposed to be doing, both qualitatively, and quantitatively, and under what conditions.  The whole MB engine's "automated" thermal adjustment system interactions is an interesting topic.  


Longtooth
67 250SL US #113-043-10-002163
'02 SL500 Sport