Pagoda SL Group

W113 Pagoda SL Group => Electrical and Instruments => Topic started by: jeffc280sl on July 09, 2005, 16:13:50

Title: Wiper relay and headlight hi/low beam control
Post by: jeffc280sl on July 09, 2005, 16:13:50
My car has a wiper relay mounted on the driver fender well near the master cylinder.  Wipers were on the other day and they would not shut off using the stalk switch.  Fast and slow speed control functioned but I could not turn the wiper off.  As a temp fix I disconnected this relay.  I took the relay apart today to clean it, etc.  It happens to be an interesting relay, atleast to me anyway.  It is a momentary switch relay. I cleaned the relay and I'm good to go as far as the wipers go.  

Some may remember I'm also working on a plan to use a momentary switch relay and the flash switch on the turn signal stalk to switch between hign and low beam headlights.   Turns out this wiper relay would do the job.  The wiper on/off switch on the turn signal stalk is a momentary switch.  One push on and a second push off.  

That's what I want for the headlights.  Refer to a 280SL wiring diagram.  One of the pins (56a) on the wiper relay is unused.  One could wire the high beams to 56a and the low beams up 56b.  Fused power would be provided to pin 56 after and via the headlight switch. Pin 85 is ground. The flash switch needs to be wired to pin 86.  Here's how I see it working.  Turn on the headlight switch.  Hibeams or low beams would come on.  Pull the signal stalk forward and the momentary switch will provide voltage to pin 86 and cause  fused power (from the headlight switch) to toggle from 56a hi and 56b low beam or the other way around (depends on the last state of the relay.  Pull the stalk forward again and the reverse occurs.  Anyway I have ordered a relay from a VW for this purpose.  If one wanted to stay stock they could use a second wiper relay to do the job.  A note of caution.  The contacts on the 56a side of the relay are physically smaller than the 56b side. I don't know if this would contribute to premature wear of the contact.

Like I said it was interesting to me.  May also be interesting to others.
 
I hope to be able to wire it so that the flash function operates when the headlights are off.  Need to think some more about that.

Jeff C.
1970 280SL 4-speed
Title: Re: Wiper relay and headlight hi/low beam control
Post by: A Dalton on July 09, 2005, 17:27:08
I have not looked in the relay, but if you are saying that the sw toggles back and forth [ which I think you do] each time the coil is energized , [86/gnd] , then that would be a mechanical latch system .
 If so , that  works and one could use this relay for latching the momentary sig form the stalk and feed the coil side of a power relay for the lighting Load .
 Let me know when you get that VW one , would ya??
Title: Re: Wiper relay and headlight hi/low beam control
Post by: jeffc280sl on July 09, 2005, 18:01:39
Arthur,

Your right!  The relay is a latching type that accepts a momentary switch input to change latch states.  The VW relay is on the way.  I'll advise.

Jeff C.
1970 280SL 4-speed
Title: Re: Wiper relay and headlight hi/low beam control
Post by: A Dalton on July 09, 2005, 20:27:33
OK

 I just went on a search and found that Jag uses the same mechanical latch design... I also found some transistor ones for $7 that looked preyty cool..
I like the idea of the mechanical ones .. They showed the interior of the toggle system on the Jag page.. simple enough..
Title: Re: Wiper relay and headlight hi/low beam control
Post by: jeffc280sl on July 09, 2005, 21:18:51
Arthur,

I took a picture of the relay.  I've got an old email address for you and I'll send it there.  I can't post pics on this site for some reason.

Jeff

Jeff C.
1970 280SL 4-speed
Title: Re: Wiper relay and headlight hi/low beam control
Post by: A Dalton on July 10, 2005, 08:01:20
Same addy
 Thanks

 While I was surffing for latch relays , I was suprised to come upon a site that used an  ISO/cube relay to jumper the Ballast on ignition for 12v. start .  Kinda cool ..Contacts just shunt R and coil sol. feed can be grabbed right there at  rack sol feed .  That gives you 12v start position only, regardless of temp and no fear of coil feedback to any circuits b/c you now have circuit isolation.[ instead of diode ]
 Foe those without a starter extra sol terminal to grab....
Title: Re: Wiper relay and headlight hi/low beam control
Post by: jeffc280sl on July 11, 2005, 15:43:08
Arthur,

The VW relay arrived today.  It should do the trick just fine.  A bit of a glich however.  The VW relay is looking for a ground input from the turn signal stalk. All other pins on this relay are either + in or + out.  If I read the wiring diagram correctly, the 280SL stalk provides a + momentary contact. In order to make this relay work in our application I will need a second Bosch relay which will take the + output from the stalk and give a - output to the VW relay. I plan to mock it up tomorrow and test it.

Jeff

Jeff C.
1970 280SL 4-speed
Title: Re: Wiper relay and headlight hi/low beam control
Post by: A Dalton on July 11, 2005, 18:03:21
Bummer ..
 That is a switched ground circuit like they use on  some horn rings/buttons..

 I am going to try one of the Electronic ones ...
Title: Re: Wiper relay and headlight hi/low beam control
Post by: Naj ✝︎ on July 19, 2005, 02:54:32
Hi, Jeff,

 
quote:
I plan to mock it up tomorrow and test it.



How did your test go?

I found a similar 'latching change-over' relay yesterday.
I want to try your experiment. Funnily enough, three terminals are numbered 56, 56a and 56b. The two switching solenoid terminals are 30 and 'S'. I thought about taking the 3 wires off the foot switch and connecting them to the three '56' terminals of the relay.
Do you know where I can pick up a connection for the flasher on the steering column?
Have not studied wiring diagrams yet... :(

Thanx
naj

65 230SL
68 280SL
Title: Re: Wiper relay and headlight hi/low beam control
Post by: jeffc280sl on July 19, 2005, 06:46:26
Hi Naj,

I mocked the circuit and installed it on my car.  The results were not good.  The latching relay didn't seem to work. I would trigger the relay and it would only latch in one direction.  I switched the wires from high to low beams and the switch followed. The VW relay I purchased was made in Brazil and is of poor quality.  I've taken it apart and concluded the mechanical latching tolerance is poor and unreliable. I'm looking for a better relay to finish my project.

Items to note:
The relay I purchased included a separate contact to flash the high beams.  I was wondering how I could preserve this function.  The relay took care of this issue but was poorly made otherwise and I would not recommend using it.  The VW relay was also a neg input relay.  It looks for a momentary ground pulse to toggle between high and low beams.  Our stalks put out a plus signal so I needed another relay to convert the plus output from our stalk into a neg input for the dimmer relay.  

I would like to find a high/low beam relay that accepts a plus pulse
so a second relay is not needed.  The numbering on your relay is a good indicator.  It was the same on mine.  56a and 56b denote high and low beams.  Can't remember which is which off the top of my head.  I used the wires from my footswitch which carried the same numbers.  The 56 wire comes from the head light on/off switch and provides the plus signal that is toggled between 56a and 56b exactly like your footswitch. My stalk harness had been modified previously so that I enabled the flash function. I used the wire from this mod which was connected to pin #8 on the stalk connector as the plus input to the first relay.  This signal was then converted to a neg input to the second relay which switched power from 56 to 56a and 56b.

I hope this is clear enough.  If not ask a question.  Please let me know the source for the relay you purchased.  I found another relay for VWs made in Germany by Meyle (sp?).  I'm hoping it is of better quality.

Jeff C.
1970 280SL 4-speed
Title: Re: Wiper relay and headlight hi/low beam control
Post by: Naj ✝︎ on July 19, 2005, 07:39:36
Hi, Jeff,
Meyle is an OE supplier of good repute - so the product should be good quality.
The relay I got is from a UK manufacturer 'Durite'. I tested it last nite on a 12V power source (Battery Charger) and the switching does work, toggling between 56a and 56b. The '+' feed for the solenoid (30) is independant of the 56 terminal, so I think it should work  with the 12V+ signal from the h/lamp flasher.
Will let you know how I get on when I get a chance to try it.

Silly question but did you disconnect the wires from the foot switch?

naj

65 230SL
68 280SL
Title: Re: Wiper relay and headlight hi/low beam control
Post by: jeffc280sl on July 19, 2005, 09:28:26
Naj,

My 56 and 30 terminals are separate as well. Just thinking about my relay. Now that you have prompted the idea I don't see why I couldn't tie S to ground and take the plus input from the stalk on 30.  Don't know why I didn't consider it earlier and avoid the other relay.  I did disconnect the footswitch.

Jeff C.
1970 280SL 4-speed
Title: Re: Wiper relay and headlight hi/low beam control
Post by: A Dalton on July 19, 2005, 09:45:47
If the relay does not have internal connection from contactor circuit and coil circuit, it can still be wire from a pos coil feed .
 It is when a common grd  for both inside the relay is used that you can not work around it..
Title: Re: Wiper relay and headlight hi/low beam control
Post by: Naj ✝︎ on July 19, 2005, 10:52:54
Here's a schematic.
Hope its legible.



Download Attachment: (http://images/icon_paperclip.gif) LatchRelay.jpg (http://www.sl113.org/forums/uploaded/naj/200571912517_LatchRelay.jpg)
82.18 KB

naj

65 230SL
68 280SL
Title: Re: Wiper relay and headlight hi/low beam control
Post by: A Dalton on July 19, 2005, 11:28:29
That will work..

 http://www.premierwiring.co.uk/UDP12.htm
Title: Re: Wiper relay and headlight hi/low beam control
Post by: jeffc280sl on July 19, 2005, 16:17:14
The schematic looks good.  As the solenoid is energized by pin S and 30 the main switch toggles between 56a and 56b.   The VW relay schematic has a second switch fed by pin 30.  As the solenoid is energized this second switch closes to conect pin 30 to 56a. This switch enables the flash function for high beams.  30 is hot from the stalk even when the light switch power to 56 is off.  This way the flash function will work when the headlight switch is off.



Jeff C.
1970 280SL 4-speed
Title: Re: Wiper relay and headlight hi/low beam control
Post by: Cees Klumper on July 19, 2005, 16:20:57
This whole thread is incomprehensible to me. I believe we have now reached a higher plane. But I do have one question though - why not stick to the floor switch for turning on/off the high beam lights?

Cees ("Case") Klumper in Amsterdam
'69 white 280 SL automatic
Title: Re: Wiper relay and headlight hi/low beam control
Post by: A Dalton on July 19, 2005, 16:30:42
Quote
Originally posted by Lax882@aol.com

The schematic looks good.  As the solenoid is energized by pin S and 30 the main switch toggles between 56a and 56b.   The VW relay schematic has a second switch fed by pin 30.  As the solenoid is energized this second switch closes to conect pin 30 to 56a. This switch enables the flash function for high beams.  30 is hot from the stalk even when the light switch power to 56 is off.  This way the flash function will work when the headlight switch is off.


That is the Ticket... I don't want to loose that feature ..
 Is that just an extra contactor set actuated by the same coil??  Must be.
 Old Volvos have the same system

 Got a VW schematic?
Tnx
Title: Re: Wiper relay and headlight hi/low beam control
Post by: jeffc280sl on July 19, 2005, 16:47:23
It is activated by the same coil.  VW Part No.: 111 941 583
Meyle cross references this part number to Meyle No.: 100 941 0006

This relay is used on a bunch of Audi and VW cars.  I'll scan the schematic and send it to you Arthur.  I can't post pics here.

Jeff C.
1970 280SL 4-speed
Title: Re: Wiper relay and headlight hi/low beam control
Post by: A Dalton on July 19, 2005, 16:53:49
quote:
Originally posted by Lax882@aol.com

It is activated by the same coil.  VW Part No.: 111 941 583
Meyle cross references this part number to Meyle No.: 100 941 0006

This relay is used on a bunch of Audi and VW cars.  I'll scan the schematic and send it to you Arthur.  I can't post pics here.

Jeff C.
1970 280SL 4-speed



 Cool . that is how they got around the extra switching.. which is perfect for this application

 I would like to see the schematic , if you could [ I already have it in my head , but theirs would be nice ]
Tnx
Title: Re: Wiper relay and headlight hi/low beam control
Post by: Naj ✝︎ on July 19, 2005, 17:01:22
quote:
But I do have one question though - why not stick to the floor switch for turning on/off the high beam lights?



Cees,
It becomes a bit difficult to control both the clutch pedal and foot dimmer switch in high density traffic situations. Autos are of course easier as one has a spare foot.
I guess it was okay in the 'old days' when traffic was lighter and drivers did not know better  :( .
Now they are spoilt by modern technology  ;)

naj

65 230SL
68 280SL
Title: Re: Wiper relay and headlight hi/low beam control
Post by: Ben on July 20, 2005, 02:02:30
I've been keeping a close eye on this thread since its inception !  When you guys are done could you provide and exact "how to" guide so I can do this mod, as I said earlier getting my Doc Marten boot down there is impossible most of the time !   8)

Regards,
Ben in Ireland.
'64 230SL 4sp.
Title: Re: Wiper relay and headlight hi/low beam control
Post by: TR on July 20, 2005, 08:00:09
Guys -- I'd like to 2nd Ben's request for a "how to guide".  I've no doubt this hidden enhancement you're coming up with will significantly improve the MMI (man-machine-interface) aspect of hi/low beam switching, as well as provide a releated increased safety factor, of our W113s...especially for those cars with clutches.

Thanks for the fine work you're doing and letting the rest of us know about it.

Tom in Boise
'71 280SL 4-spd, signal red w/lt. tan interior, restored/enhanced
Title: Re: Wiper relay and headlight hi/low beam control
Post by: Naj ✝︎ on July 20, 2005, 08:59:36
JeffC / A Dalton,


 
quote:
That will work..



 
quote:
30 is hot from the stalk even when the light switch power to 56 is off. This way the flash function will work when the headlight switch is off.



Hmmmm, slight problem:

When high beam is on, 56a (high beam feed) will also energise terminal 30 on the relay - hence no more switching  :( .

Jeff, I believe you already experienced this with your mock-up???

Fix:
1. Use stalk only for switching hi/lo beams and disconnect feed to hi beam for flashing (Also wire 56a in MB wiring diagrams)
or
2. Use a (zener ??) diode to the flashing hi beam feed to stop it feeding  terminal 30 on new relay.

If you agree, how does one decide which diode to use.

Can you tell I got an 'F' in Electronics 101?

naj

65 230SL
68 280SL
Title: Re: Wiper relay and headlight hi/low beam control
Post by: Ben on July 20, 2005, 09:39:04
Will the switch not work so that you pull it back for high beam then pull it back again to return to low beam. This is how all those old VW's worked AFAIR !

Why would you need a separate "flash" facility ?

Regards,
Ben in Ireland.
'64 230SL 4sp.
Title: Re: Wiper relay and headlight hi/low beam control
Post by: A Dalton on July 20, 2005, 09:56:52
quote:
Originally posted by naj

JeffC / A Dalton,


 
quote:
That will work..



 
quote:
30 is hot from the stalk even when the light switch power to 56 is off. This way the flash function will work when the headlight switch is off.



Hmmmm, slight problem:

When high beam is on, 56a (high beam feed) will also energise terminal 30 on the relay - hence no more switching  :( .

Jeff, I believe you already experienced this with your mock-up???

Fix:
1. Use stalk only for switching hi/lo beams and disconnect feed to hi beam for flashing (Also wire 56a in MB wiring diagrams)
or
2. Use a (zener ??) diode to the flashing hi beam feed to stop it feeding  terminal 30 on new relay.

If you agree, how does one decide which diode to use.

Can you tell I got an 'F' in Electronics 101?

naj

65 230SL
68 280SL



 N
 Yes , Found that flaw right off .. glad you also noticed this 'lights ON-high beam coil feedback " problem..you only got the F cuz you skipped class :)
 That is why the VW [ and others ] have the extra switch contacts .. you can then isolate that part of the circuit , which enables the use of both from the same lever.
 J and I have done a few off-line comparisons and the end set-up is now trying to find a better quality relay w/extra contact sw.
 As a last resort , iso relay for lever B+ can be used , but rather have the one unit..
 Very do-able.. J. is checking relay source as we speak..
Title: Re: Wiper relay and headlight hi/low beam control
Post by: jeffc280sl on July 20, 2005, 11:50:43
Hi Naj,

I guess you have seen our ADalton's comments.  I think he answered the mail with the second contact set available on the VW relay.

Another but related item. I understand that it is always best to use a diode as a drain for static electricity that builds up when deactivating the coil. I have used a 1N4000 series diode with the band side mounted towards the side of the coil with the positive power.  Available at Radio Shack in the States.

Jeff C.
1970 280SL 4-speed
Title: Re: Wiper relay and headlight hi/low beam control
Post by: jeffc280sl on August 03, 2005, 10:47:35
A Dalton and I have been working together on the stalk dimmer switch modification and we are finally complete.  The modifications are very simple and assume that you have already activated the flash to pass function on the turn signal stalk.  If you haven't wired the stalk connector for flash to pass search this site for instructions.  If you can't find them let me know and I'll back up these instructions to include that part also.

Here are the mods.

Buy a VW/Audi dimmer relay part# 111 941 583 or Meyle #100 941 0006.  It is a 5 pin relay and the pins are marked 56, 30, S, 56a and 56b.

1) Disconnected the 12V feed, flash wiring to the stalk, at fuse    #1.  Reterminate this wire on pin S.
2) Disconnected the 12V feed, flash wiring from the stalk, at fuse #9.  Reterminated this wire to ground.
3) Run a new circuit from fuse 1 with termination on pin 30.
4) Connected foot switch wire #56 (yellow/white) to pin 56.
5) Connected foot switch wire #56a (white) to pin 56a.
6) Connected foot switch wire #56b (yellow) to pin 56b.

And that's it.  The VW relay takes a neg input to trigger for the coil.  For this reason we are changing the stalk flash to pass switch from a plus to neg switch.  This is the reason for steps 1 and 2 above.  The balance of the steps simply require one to disconnect the old foot switch and reterminate its' three wires on the  new relay.

Once completed, when the head light switch is on, the lights will switch from hi to low and low to hi by momentarily pulling the turn signal stalk forward towards the driver.  The flash to pass function will operate as before when the head light switch is off.  

The relay costs around $30 and the rest of the cost is just wiring and connectors.  I mounted the relay above the old foot switch on the inside firewall.  I also used a 5 lug terminal block.  On one side I screwed down the 2 connectors from the stalk and 3 from the footswitch.  On the other side I terminated connectors for the relay with screw lugs on one end and push type connectors on the other for the relay.  If there are any questions I'll try to answer them


Good luck

Jeff C.
1970 280SL 4-speed
Title: Re: Wiper relay and headlight hi/low beam control
Post by: JimVillers on August 03, 2005, 11:23:39
Jeff .... Take a look at this web site and do a parts search on your Audi #111 941 583. http://www.importeccatalog.com/ They cross it to their part #P2020-14781 which is a five prong relay for $15.  If you click on the relay image, it gives a larger image with the schematic of the relay on it.  Is this the same real that you and Arthur are working with?

Jim Villers
190SL, 230SL 5-Speed, 190E 2.3-16 Kompressor
Title: Re: Wiper relay and headlight hi/low beam control
Post by: jeffc280sl on August 03, 2005, 11:25:51
Hi Jim,

What is the web site address?  At this point it will only take a second to tell if this one will work.



Jeff C.
1970 280SL 4-speed
Title: Re: Wiper relay and headlight hi/low beam control
Post by: A Dalton on August 03, 2005, 12:41:03
Jim
 Same type , that is VW replacement.

 Same schematic.. the trick is to use the 5 prong relay as it has a seperate comtact set so you still have pass/flash function when light sw is not being used

 pretty slick and another simple lighting upgrade .
i have actually seen that DNI-9127 for $11.. but it is a cheapo Import from Brasil..

 as I was telling Jeff, this Mod also leaves the orig foot sw open for a starter or Fuel pump kill ..if one wanted..
Title: Re: Wiper relay and headlight hi/low beam control
Post by: jeffc280sl on August 03, 2005, 18:35:05
Just took the SL out for a spin with the new dimmer configuration.  It works great, I recommend it to everyone.  Not just the 4 & 5 speed manual owners.  It's not as inexpensive as enabling the flash to pass function (the old method) which is a good value but its close.  You can hide the relay anywhere and can't tell the mod is in place.

Jeff C.
1970 280SL 4-speed
Title: Re: Wiper relay and headlight hi/low beam control
Post by: gugel on June 07, 2006, 16:30:50
quote:
Originally posted by jeffc280sl


Buy a VW/Audi dimmer relay part# 111 941 583 or Meyle #100 941 0006.  It is a 5 pin relay and the pins are marked 56, 30, S, 56a and 56b.

1) Disconnected the 12V feed, flash wiring to the stalk, at fuse    #1.  Reterminate this wire on pin S.
2) Disconnected the 12V feed, flash wiring from the stalk, at fuse #9.  Reterminated this wire to ground.
3) Run a new circuit from fuse 1 with termination on pin 30.
4) Connected foot switch wire #56 (yellow/white) to pin 56.
5) Connected foot switch wire #56a (white) to pin 56a.
6) Connected foot switch wire #56b (yellow) to pin 56b.




Jeff,

I'm finally getting around to thinking seriously about making this modification.  A couple of questions:

1) Shouldn't step number 2 be to disconnect the flash wiring from the stalk at fuse #10 (not #9) and reconnect it to ground?  Unless I'm misreading Achim's excellent wiring diagrams, the wire terminates at fuse #10 on all 113's.

2) Any tips on how to get at the wires to and from the fuse box?  As I remember, the back of the box isn't very accessible.

____________________________________________

As an aside, a modification of the above hookup occurs to me, which preserves most of the function of the floor dimmer switch as well, for drivers who might prefer that:

1) to 3) Same as above.
4) Leave foot switch wire #56 (yellow/white) connected to pin #56 on the foot switch
5) Disconnect foot switch wire 56a (white) from fuse 9 (as above) and reconnect it to pin 56 (NOT 56a) on the new relay.
6) Leave foot switch wire #56b (yellow) connected to fuses 11 and 12, and run a new wire from there to pin 56b on the new relay.
7) Run a new wire from pin 56a on the new relay to fuse #9

With this setup, pin 56 on the new relay gets current only when (the headlight switch is on and) the foot dimmer switch is set to high beam.  The new relay then functions to toggle between high and low beam whenever the stalk lever is momentarily pulled towards the driver.  But if the floor dimmer switch is set to low beam (and the headlights are on), then the low beam is always on.

The idea is that a driver used to the floor dimmer switch can still use it to switch between high and low beams, as long as s/he doesn't also pull the stalk lever while the headlights are on high beam (not a likely action anyway).  From his or her point of view, the only anomalies will be that if s/he does pull the stalk lever with the lights on high beam, they will unexpectedly switch to low beam, and pushing the foot switch will not put them back on high until s/he pulls the stalk lever again.  In any case, the lights won't get "stuck" on high beam.  The stalk lever will always cause the high beam to flash whether the headlight switch is on or off.

Chris Earnest
Title: Re: Wiper relay and headlight hi/low beam control
Post by: jeffc280sl on June 07, 2006, 17:07:44
Hi Chris,

I think you are correct.  It appears to me on the diagram that the flash to pass wire terminates on fuse 10. (not fuse 9)

Jeff

Jeff C.
1970 280SL 4-speed
Title: Re: Wiper relay and headlight hi/low beam control
Post by: A Dalton on June 08, 2006, 03:35:51
It is at fuse #10..
 Here is a generic schematic for the VW latching system.
 You can see how the 113 wiring changes we made  conforms to this same circuitry..  they use this on Cobras...

http://www.ffcobra.com/FAQ/lights2.gif

Title: Re: Wiper relay and headlight hi/low beam control
Post by: gugel on June 08, 2006, 13:32:48
Jeff, Arthur,

I don't believe you've mentioned another advantage of using the new latching relay.  If I understand it correctly, the new circuit bypasses the headlight switch when the high beams are on, so the lights should be brighter.  On the other hand the new circuit does appear to put an additional load on fuse #1 when the high beams are on.

My modification to the circuit also provides a possible extra safety advantage:  if any driver is unaware of the new circuit, or simply forgets about it, s/he may automatically hit the foot switch to dim the lights, and that will do it.  Of course, so will pulling the stalk lever.  Redoing the same action will put the high beams back on.  

A possible disadvantage is that if someone has the high beams on and pulls the lever, then pushes the foot switch (why?!?), then one has reverse that sequence to get the high beams back on.

Chris

Title: Re: Wiper relay and headlight hi/low beam control
Post by: A Dalton on June 08, 2006, 14:46:05
<<If I understand it correctly, the new circuit bypasses the headlight switch when the high beams are on, so the lights should be brighter. On the other hand the new circuit does appear to put an additional load on fuse #1 when the high beams are on.
>>

 Chris,

 That is not quite how this circuit works
 The only time high beam is fed from fuse #1 is when the L/S is in the off position.
 This is no different than the stock pass/flash feed of the original circuit using fuse #1.
 This does not show up in the schematic b/c it is an internal shunt circuit in the relays internals. If you look at the relay internal schematic , you will see this high beam shunt.
 I have a better one  which shows this much clearer [ it is the actual one off the side of the VW relay]  DNI-0127.
I will try to post that one.
 I do see your modification , but the original concept was to eliminate the F/Sw. and get the beam features up into the drivers hands , as the F/Sw is a cumbersome operation, specially for stick trans operation. I do not see any reason to still having the F/sw continue to be in the new the circuit ?????????????

Title: Re: Wiper relay and headlight hi/low beam control
Post by: jeffc280sl on June 08, 2006, 15:55:16
I have to say the circuit mods work great.  It's so much easier to use the wiper stalk for hi/lo beam switching than the foot switch when you have a manual transmission.  I like it very much.

Jeff C.
1970 280SL 4-speed
Title: Re: Wiper relay and headlight hi/low beam control
Post by: A Dalton on June 08, 2006, 16:52:31
Here is the relay internal schematic and a footnote of where the 113 circuits hook to the relay..

 ftp://members.aol.com/ajdalton7/113stalk.jpg
Title: Re: Wiper relay and headlight hi/low beam control
Post by: gugel on June 08, 2006, 18:21:55
quote:
Originally posted by A Dalton

 The only time high beam is fed from fuse #1 is when the L/S is in the off position.
This is no different than the stock pass/flash feed of the original circuit using fuse #1.
This does not show up in the schematic b/c it is an internal shunt circuit in the relays internals. If you look at the relay internal schematic , you will see this high beam shunt.

...............


Here is the relay internal schematic and a footnote of where the 113 circuits hook to the relay..

 ftp://members.aol.com/ajdalton7/113stalk.jpg


Arthur,

Evidently I don't quite understand the relay schematic (which I had seen before).  It looks to me like the two switches inside the relay are ganged together, so that whenever pin 56 is connected to 56a (high beams are on), so is pin 30, from fuse 1.  What am I missing?

I also can't figure out from the schematic just how the latching function works.  From what Jeff says, the relay apparently latches only when the lights are on (pin 56 is live), and when they're not then pulling the stalk lever will connect pin 30 to 56a but only momentarily (flashing the high beam).  Is that how it works?  Maybe the small crossbar on the left internal switch indicates latching?  

As to my circuit mods, I kind of like them because it allows the lights to be controlled by either the floor switch or the stalk lever (for different drivers).  Once I get the modification done, though, I certainly will use only the stalk lever, so the floor switch is redundant.

Chris
Title: Re: Wiper relay and headlight hi/low beam control
Post by: A Dalton on June 08, 2006, 18:59:09
<< so that whenever pin 56 is connected to 56a (high beams are on), so is pin 30, from fuse 1. What am I missing?
>>
 I see why one would think that..
 When the L/sw is ON , the fuse 1 circuit is only in parellel with the  12v. high beam feed  from the l/sw.  It is only when there is no l/sw feed that the high beam power is from fuse 1 circuit only.
 The latching is activated by momentary grounding of the relay coil at S via the stalk.
 This is the same regardless of where the power for beam feed is comong from...so , if L/sw is ON , power feed is for high or low , depending on previous latched position.
 If the power feed is through fuse circuit 1 only [ L/sw off] , then the high beam is still a latch system, where the next latch posistion will simply be OFF instead of low beam. So the pass/flash is not held in position, but rater switched between high beam ON and high beam OFF.  You will hear the relay click to the OFF position, but no lamps will light b/c the low beam circuit is not internaly wired in the relay, so this position is the OFF position on Pass/Flash................The reason the P/F feature is convered to a switched activation vs. a hold position activation is b/c the VW relay requires a neg switched ground, whereas  positive feed switching is the original 113 P/F set-up..
I think that should clear it up for ya.
Title: Re: Wiper relay and headlight hi/low beam control
Post by: gugel on June 08, 2006, 23:09:24
Arthur,

Thanks for the prompt reply.
quote:
Originally posted by A Dalton

 When the L/sw is ON , the fuse 1 circuit is only in parallel with the  12v. high beam feed from the l/sw.

OK, that's what I thought -- that when the light switch and the high beams are on, the two circuits are in parallel.  But the circuit through fuse 1 must have less resistance than the circuit through the light switch, so wouldn't the high beams be brighter than originally?

Your explanation of the latching function makes it clear that to flash the high beams with the lights off, one must quickly pull the stalk twice, not just once as with the original setup.  I had misunderstood that in Jeff's earlier post.

Chris
Title: Re: Wiper relay and headlight hi/low beam control
Post by: A Dalton on June 09, 2006, 02:13:30
<<But the circuit through fuse 1 must have less resistance than the circuit through the light switch, so wouldn't the high beams be brighter than originally?>

No.. the R factor is trace in either circuit and even though a parellel circuit  has less R than any single R value in the circuit, the R factor is trace to begin with. So, there will be no lamp output difference [ not to the human eye , anyway]

<Your explanation of the latching function makes it clear that to flash the high beams with the lights off, one must quickly pull the stalk twice, not just once as with the original setup>

 I believe that to be the case, but I have only done the mod on paper w/Jeff..he has actually installed the unit and reported back that it functions, but my recall on that final point is hazy, as it was some time age.. I am sure he will jump in here to confirm the final results, one way or the other .[ latch/hold].  It is possible they have that extra set of contacts spring loaded and independent of the latching mechanics of the other set . Might just be what that cross- hatch line on the other contacts indicates in the relay internals schematic [mechanical latch  for that contact section only]...and that would be better yet.
Jeff????
Title: Re: Wiper relay and headlight hi/low beam control
Post by: gugel on June 11, 2006, 00:13:08
Arthur,

I got a note from Jeff saying that when the headlight switch is off, the relay does not latch.  It works the same as originally: pulling the stalk lever turns the high beams on, and releasing it turns them off.  It would be interestng to see the inside of that relay!

Chris

PS  Congratulations on your 1000th post.  I certainly have used many of your posts myself, and am glad that you and other experts are willing to take the time to share so much information.  Many thanks!
Title: Re: Wiper relay and headlight hi/low beam control
Post by: jeffc280sl on June 11, 2006, 06:38:28
The relay has a separate pair of momentary contacts for the flash to pass feature.  I hope the pic helps explain.  A little lower and to the right in the pic you will see the latching switch contacts.

Download Attachment: (http://images/icon_paperclip.gif) flash relay1.jpg (http://www.sl113.org/forums/uploaded/jeffc280sl/200661183811_flash%20relay1.jpg)
22.37 KB

Jeff C.
1970 280SL 4-speed