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« Last post by wwheeler on Today at 03:39:50 »
I have had a few people ask me recently why urethane (PU) is different from rubber in both material and in the application of suspension bushings. Below is what i responded and hopefully takes out some of the mystery:
With PU, comparing Shore A hardness really doesn’t tell you much. You can have a 80 shore A PU and a 80 shore A rubber piece and you would say the PU is harder or stiffer. It is but that is the difference in modulus you feel, not the hardness because that is the same.
Basically the PU will not flex like the rubber part. That can be good and not so good depending on how you use it. As an isolation buffer, PU would be bad. But if you are trying to reduce flex and deformation, PU is good. Consider the sway bar and its bushings. With rubber, the frame bushings grip the bar and the rubber flexes internally as the bar rotates slightly. As it deforms, the rubber also will cause some movement in the bar resulting in a changed suspension geometry. The end link bushings stretch and compress as needed. With urethane, the modulus is so high that the bar actually rotates in the bushing like a bearing. The bushing doesn’t deflect and provides much better geometry than rubber when corning. The PU end link bushings also stretch and compress but do so at much lower rate, again because of the modulus. The other suspension bushings act in a similar fashion but are unique to their application.
You also asked about the “grease” and this a VERY important point. I supply bushing lube as it is called, with every part. Because the PU bushing acts as a bearing, it needs lubrication. Without it could groan or squeak. No different than other types of bearings or bushings. The lube I supply is extremely tacky and will not rub or wash off. It is a silicon based lube and resistant to water. Another very important point is that is it silicon based and NOT mineral oil based. Mineral oil based greases like for wheel bearings and the like with slowly degrade this urethane. And why I supply it with the parts. It has to be the correct lube for the PU bushings to work as designed.
You do not have to go all in on PU bushings. You can pick and choose by application and leave the others stock rubber. I would certainly start with the PU sway bar bushings and is a no brainer in my opinion.