Author Topic: temperture sender bulb removal  (Read 3404 times)

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temperture sender bulb removal
« on: March 20, 2004, 07:43:52 »
I posted the below in a couple of other pagoda forums and was told it should pull straight out, but I have tried hard and it does not budge....I was hoping I could get some confirmation before I try even harder...I would really like to avoid taking the whole box off the side of the engine block because I assume I will have radiator fluid everywhere if I do that. anyway here is the original post, if you have done this before please advise. thanks Scott  
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hi,I unscrewed the retaning collar(bolt) from where the temperture
sender goes into the block so now I am left with the bulb...no
obvious way to get it out....does it unscrew or pull straight
out...it is completely smooth so I am stumped as how to remove it.
also until I find a replacement sender(cheap) I was going to go by
autozone and see if I could find a whole gauge kit that would fit so
I could feel safe driving the car...any experince here would be
appreciated. Scott
 



ja17

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Re: temperture sender bulb removal
« Reply #1 on: March 20, 2004, 10:41:49 »
Hello Scott,
Yes the sender pulls straight out. Caution!! This sender is attached to the guage via a tiny capilary tube. If it is cracked or cut the gas will leak out and the guage will no longer fuction.
Often the sender will become rusted in the fitting and after removing the retainer the bulb sill will not pull straight out. try soaking with some solvent first. Remember too much movement in one place will fatigue and break the capilary tube.

The last resort alternative is to leave the bulb in the fitting by carefully unwinding the fitting from the head with the bulb in it. Allow the twist in the capillary line to be distributed along the whole line and not just in one spot.

Fortunately these expensive guages can be repaired by some automotive instrument specialists. You will need to send the entire guage with bulb and capilary tube off for repair.

Running without a working temperature guage is extremely risky. It could be the most expensive mistake you ever make! A temporary hook up can keep you safe until you restore your original.
 Yes I have made an off the shelf guage work temporatrily. You will need to find a bulb which fits and a metric retaining nut. If you can find another original retaining nut from a bad guage or a sedan parts engine, simply cut a slot in it so it can be fitted over the tube of the off-the-shelf guage and install! The off-the-shelf guage can be temporarily hung below the dash until your original guage is repaired. Try Walmart for an inexpensive capilary style temperature guage.
I will try to post some photos later.

Additional note, nearly all Mercedes cars used the same bulb sender, fittings and capilary type guage up until about 1973, (later guages had electic senders). You can remove a working guage from almost any common sedan before 1973 and use it temporarily by hanging the guage below the dash.
If the repair time is not too long it may be easier and safer to just send the original out for repair and avoid driving the car.

Joe Alexander
Blacklick, Ohio
« Last Edit: March 20, 2004, 10:56:18 by ja17 »
Joe Alexander
Blacklick, Ohio
1969 Dark Olive 280SL
2002 ML55 AMG (tow vehicle)
2002 SLK32 AMG (350 hp)
1982 300TD Wagon turbo 4spd.
1963 404 Mercedes Unimog (Swedish Army)
1989 flu419 Mercedes Unimog (US Army)
1998 E430
1974 450SLC Rally
1965 220SE Finback

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Re: temperture sender bulb removal
« Reply #2 on: March 20, 2004, 14:35:29 »
Joe, thankyou so much, that was extremely helpful...Yes I found out the hard way that this was a capillary tube, I broke it by making sure all my electrical connections were snug...expensive and stupid mistake....anyway I was trying to remove the bulb so I could do as you suggested....(find a temporary until I replace the original) Some guy in hawaii has written me and said he might have an original sender for me for 45.00....but I need something now so I can be safe driving the car....anyway now that you affirmed that it should pull straight out I will try some wd40 or something and try again...then I will take it to walmart or autozone to see if I can find a match. thanks again. Scott