Hi Mark, I think I understand what you are saying. From this dialog, there appears to be 3 types of FIPs: 230s with a oil supply from the motor, 250 and early 280 with a red oil fill c/breather cap and no oil supply from the motor, and late 280 that went back to oil supplied from the motor. I've had types 2 and 3 FIPs but not the early 230. My pump housings are like the drawing with gas fittings on the outof the piston housing, while the 230 picture shows something other with gas fittings on the motor side AND an oil supply line.
I have tried to understand how they work. I could be wrong, but I assumed that in the old pumps (230 and 250) , the piston case did not share oil with the motor. It has its own private reserve of oil shared by both the regulator and the piston housings. I assumed the dipstick measured the common level through the whole pump, but I see in the above picture there is an oil delivery line, hard to see. (The circle really circles the gas fitting) It is the small 3-4mm tube heading past the distributor. If that is the case, that your FIP is supplied with engine oil, the excess oil drains out through a hole in the front of the pump. The height of the hole establishes the level of the oil in the pump. That is how it works on the 280 FIPs. I could be wrong, I though my 250 had no drain hole and no engine oil supply and the whole FIP shared the same pool of oil and a red plastic breather/filler cap.
So, somewhere in this is the answer to your pump oil level problem. It either has a oil supply line and no outlet hole or its blocked by the gasket. THEN it is not self-leveling and it will continue to overfill the oil level and leak from somewhere. Or, If it has no oil supply line and it is overfilling, where but from gas leaks past the pumps would the extra fluid come from? And I would assume it would dilute and smell of gas, which you insist is not the case. You said it has the dip stick, why would it have a dipstick if it has an oil supply from the motor?
Sounds like you need to talk to your FIP man. Either way, it didn't do it before, right? What did he do to your pump?