Author Topic: Brake booster removal  (Read 4725 times)

TA250SL

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Brake booster removal
« on: June 30, 2003, 01:12:17 »
Hi Group.  I would appreciate information on how to remove my brake booster for refinishing purposes.  Thanks for your help.

Tom

rwmastel

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Re: Brake booster removal
« Reply #1 on: June 30, 2003, 06:24:39 »
I replaced mine this winter (1966 230SL).  I was suprised that the procedure was basically like this:

- Remove master cylinder from front of booster, pull it out and away from the booster allowing the brake lines to bend.  I thought the lines would break, but they did not.

- Remove the offset bolt connecting the brake pedal assembly to the booster.  This strage bolt is offset or off-center so that you can rotate it and slightly change the relative position between the pedal assembly and the shaft that goes into the booster.

- Remove the mounting bolts from the booster and take it out.

If anyone has better instructions, please add to or correct mine!

Thanks,

Rodd
1966 230SL Euro
1994 E420
Rodd

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2017 C43 AMG
2006 Wrangler Rubicon
1966 230SL auto "Italian"

Joe

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Re: Brake booster removal
« Reply #2 on: June 30, 2003, 06:55:52 »
I guess you do not have to bleed the system to do this. I was thinking of repainting my booster, too, especially since I am working on the front end and already have new brakes lines to install.
What paint is recommended for appearance and durability? I do not use spray equipment, and would prefer using an off the shelf spray can.
Joe

rwmastel

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Re: Brake booster removal
« Reply #3 on: June 30, 2003, 07:21:15 »
No, you don't have to bleed the brakes because all the fluid stays in the master cyliner and lines, you just move them around.

I can't comment on paint because I was doing a replacemenet.  My booster was the original as evident by the 9/66 date stamp on it!

Rodd
1966 230SL Euro
1994 E420
Rodd

Did you search the forum before asking?
2017 C43 AMG
2006 Wrangler Rubicon
1966 230SL auto "Italian"

Longtooth

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Re: Brake booster removal
« Reply #4 on: August 03, 2003, 14:11:52 »
Unless you've recently bled the brake lines and put in new fluid (past 6 months) you may as well remove the Master Cylinder [MC] instead of leaving the brake lines attached to the MC and then bending brake lines around to move the MC out far enough to get the booster out.

In my case ('67 250SL) there are 3 brake lines coming out of the MC... and moving them all simultaneously forward 6 to 8 inches or bending the whole thing to the side (toward engine) to get clearance to pull the booster out *if* the brake lines are all well secured to the body panels and grommet fittings thru the panels may be more than a you bargained for.... besides the risk of breaking any or creating micro-cracks in them that will just open up later (fatigue fractures)produce a fine spray of brake fluid at the break whenever you push the brake pedal.

Hence, my suggestion that if you haven't recently replaced your brake fluid in all lines you may as well just bleed the fluid from the reservior (first to right rear & then right front) then undo the brake lines from the MC, and remove the MC from the Booster (it's easier to remove the MC from the booster while the booster's anchored to the Aluminum Bracket than it is on the bench since the booster's round and likes to rotate while undoing the 2 nuts holding the MC to the booster).

Keep in mind that these cars are nearing 30 - 40 years old depending on which one you've got, and there's no telling how often the brake lines from the MC have been moved around already in various 'service shops', restoration processes, or whatever.  An ounce of prevention is worth 10 pounds of cure.

Longtooth
67 250SL US #113-043-10-002163
95 SL500