Author Topic: Stiff heater control lever to air distribution box.  (Read 2025 times)

silver surfer

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Stiff heater control lever to air distribution box.
« on: February 20, 2019, 19:34:57 »
I am in the process of replacing the broken heater control levers on my 280SL and have an issue with the air distribution box control lever. The flaps in the box open and shut but the cable is quite stiff and I don't want to force the new lever. I have tried lubricating the cable with no improvement. I presume I will need to remove the complete air distribution box to replace the cable but just wanted to get best advice from the wise?

Many thanks 

Bonnyboy

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  • 1969 280sl Euro 4sp LSD
Re: Stiff heater control lever to air distribution box.
« Reply #1 on: February 20, 2019, 21:24:21 »
My cables were seized so I hooked up a cable oiler (like for a motorcycle) and put a penetrating oil in there and over a two week period I was able to move the cable again.  I kept the oiler installed and would just give it a shot every couple days and try to yank on the cable. 

Good luck.
Ian
69 280SL
65 F-100
73 CB750K
75 MGB
78 FLH
82 CB750SC
83 VF 1100C
94 FLHTCU
08 NPS50
12 Pro 4X

dpreston Virginia

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Re: Stiff heater control lever to air distribution box.
« Reply #2 on: February 21, 2019, 15:57:17 »
Remove all controls so you can get to the cable ends easily.
I sprayed PB Blaster into a jar. Used a large syringe to suck up the PB Blaster fluid.
Used the syringe to inject the fluid into the cables from both sides.
With a little time and effort they work great now. Added a thin lubricant before I put controls back together.
190SL 1960 Sold
280SL 1969
280SE 1969 cabriolet
Vette 67
Porsche 912 67

Benz Dr.

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Re: Stiff heater control lever to air distribution box.
« Reply #3 on: February 21, 2019, 20:23:26 »
Those cables can get bent easily and that will also make them bind. Sometimes the best thing to do is simply replace the cable. Leave the outer sheath in place and just remove the cable then measure the length and go from there.   
1966 230SL 5 speed, LSD, header pipes, 300SE distributor, ported, polished and balanced, AKA  ''The Red Rocket ''
Dan Caron's SL Barn

1970  3.5 Coupe
1961  190SL
1985   300CD  Turbo Coupe
1981  300SD
2013  GMC  Sierra
1965  230SL
1967 250SL
1970 280SL
1988 560SEC

silver surfer

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Re: Stiff heater control lever to air distribution box.
« Reply #4 on: February 22, 2019, 23:13:22 »
Ok thanks fellas.
Cable oiler on order!