Author Topic: Restoration Difficulty Level  (Read 948137 times)

Garry

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Re: Restoration Difficulty Level
« Reply #325 on: December 11, 2013, 08:40:54 »
Fantastic vid Andy,  The car looks really really good.

Garry
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Melbourne/ Kyneton, Brisbane. Australia
1969 MB 280SL 5 speed RHD SOLD.
1965 MB 230SL Auto RHD Lt Blue 334G, Top 350H, Tourist Delivery.
1972 MB 280CE Auto RHD 906G
2005 MB A200
2006 MB B200
2019 Izuzu DMax 4x4 Slide-on camper.
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Larry & Norma

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Re: Restoration Difficulty Level
« Reply #326 on: December 11, 2013, 09:34:21 »
Great video :) :)
Maybe I will get to see the car next time we are over to visit our daughter?
Merry Christmas!!
Larry Hall (Gnuface)
2023 Ioniq6
2005 C230
1970 280SL

andyburns

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Re: Restoration Difficulty Level
« Reply #327 on: December 11, 2013, 09:39:21 »
Thanks Larry and Gary,  am happy you guys enjoyed it!  Larry would be great to meet you and your all welcome to come and catch up if your ever down this way.

Cheers

Andy
Andy Burns, Auckland New Zealand
1963 230sl
1967 250s w108
1969 BMW 2002
2007 Mitsubishi i car

Peter van Es

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Re: Restoration Difficulty Level
« Reply #328 on: December 11, 2013, 10:32:29 »
Nice video… also watched your other video's… what mesh RF solution are you using with a 1km range?
1970 280SL. System Admin of the site. Please do not mail or PM me questions on Pagoda's... I'm not likely to know the answer.  Please post on the forum instead!

kampala

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Re: Restoration Difficulty Level
« Reply #329 on: December 11, 2013, 13:22:56 »
Andy,

Those of us who cannot take our cars to such levels for any number of reasons are living our pagoda restoration vicariously. Looking fantastic.  Enjoy the holidays!

250sl - later - manual
280sl - 1971 - Auto - LSD

andyburns

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Re: Restoration Difficulty Level
« Reply #330 on: December 11, 2013, 17:44:29 »
Hey Peter, the mesh moudles I am using are Synaps RF100.  They also offer a RF200 with external antenna which has up to a 7km line of sight range while only consuming 80mw.  Quite incredible little devices.  They have derived thier own flavour of Python for programming.

Kampla thank you and I am happy I bring you some sort of joy.  Love sharing.  It a big part of the journey for me.
Andy Burns, Auckland New Zealand
1963 230sl
1967 250s w108
1969 BMW 2002
2007 Mitsubishi i car

Bonnyboy

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Re: Restoration Difficulty Level
« Reply #331 on: December 11, 2013, 17:56:53 »
Very nice indeed.   Very festive with all the shiny silver and gold and black bits.   

And to do all of this work on a tile floor - you must be good. 
Ian
69 280SL
65 F-100
73 CB750K
75 MGB
78 FLH
82 CB750SC
83 VF 1100C
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08 NPS50
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andyburns

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Re: Restoration Difficulty Level
« Reply #332 on: December 11, 2013, 18:05:19 »
Ian, I feel quite bad about the tile floor.  Its taken a bit of a pounding this year.  Most of it is recoverable but when your welding if you dont cover them the ceramic actually melts when welding shrapnel hits it.   I ended up buying a fireproof board to try and save it.  Think when all is done and dusted I will pull up the effected area and replace with some reaplacments I held back when I laid them.  All in all tiled floors are fantastic.  Much more durable than painting.  It actually cost me less than painting as well.  Sourced them on sale at my local tile depot and laid them myself.  Killer on the back!
Andy Burns, Auckland New Zealand
1963 230sl
1967 250s w108
1969 BMW 2002
2007 Mitsubishi i car

KevinC

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Re: Restoration Difficulty Level
« Reply #333 on: December 11, 2013, 23:16:04 »
Nice work Andy.

Tomnistuff

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Re: Restoration Difficulty Level
« Reply #334 on: December 11, 2013, 23:33:31 »
Andy, that video has me almost in tears.  The car is beautiful and this thread will continue to provide me incentive and inspiration to continue my restoration.  You are a few weeks or months ahead of me.

The music you chose for the video is some of the most incredible I`ve heard.  It reminds me of the folk music from Atlantic Canada or from the Scotish Highlands.

Is that traditional music from Aukland?

Anyway, I love your video and your background music.

Tom Kizer
Québec City, Québec Province, Canada
Apparently late 1966 230SL 4-spd manual (Italian Version)
Owned since 1987 and wrapping up a full rotisserie restoration/modernization.
Was: Papyrus White 717G with Turquoise MBtex 112 and Kinderseat
Is: Dark Blue 332G with Dark Blue Leather (5300, I think)

andyburns

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Re: Restoration Difficulty Level
« Reply #335 on: December 11, 2013, 23:43:47 »
Hi Tom,  the music is a very famous song called Fairytale of New York.  Its sung by the Pogues and Kirsty MacColl and is widely know the world over.  Its the lead singer is well know for having no teeth through falling over after drinking too much Guiness!  I would love to see some pics of your car.  Perhaps you could start up another thread with yours for us all to see.  I kinda get sick of seeing my own one.  All the hours of staring at it you start failing to see the beauty that lies beneath.
Andy Burns, Auckland New Zealand
1963 230sl
1967 250s w108
1969 BMW 2002
2007 Mitsubishi i car

andyburns

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Re: Restoration Difficulty Level
« Reply #336 on: December 12, 2013, 06:30:10 »
Another great story for you guys. Have just had a wonderful visit from my friend Ken this afternoon who decided to buy a 230sl.  He found one all right, a 64 left hooker.  But the sale came with some conditions.  He had to take it along with 57 220 cabriolet as a package deal.  What a deal.  
« Last Edit: December 12, 2013, 10:29:24 by andyburns »
Andy Burns, Auckland New Zealand
1963 230sl
1967 250s w108
1969 BMW 2002
2007 Mitsubishi i car

Jonny B

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Re: Restoration Difficulty Level
« Reply #337 on: December 12, 2013, 15:42:01 »
Just love those 220 Cabs, isn't the wood dash glorious!
Jonny B
1967 250 SL Auto, DB 568
1970 280 SL Auto, DB 904
1966 Morris Mini Minor

Rodolfo

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Re: Restoration Difficulty Level
« Reply #338 on: December 12, 2013, 16:57:12 »
I also admire the dashboard of the 220 cab.
How would the 220 cab drive comparing to the pagode? Slower, but more quite and comfort? Anyone knows?

Peter van Es

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Re: Restoration Difficulty Level
« Reply #339 on: December 13, 2013, 12:44:25 »
Andy, thanks for the RF module info. I do similar messing around projects with RF and Arduino's, hooked into little SBC Linux computers. Wish I had your skills on cars though…

Have great holidays….

Peter
1970 280SL. System Admin of the site. Please do not mail or PM me questions on Pagoda's... I'm not likely to know the answer.  Please post on the forum instead!

andyburns

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Re: Restoration Difficulty Level
« Reply #340 on: December 13, 2013, 23:58:03 »
My xmas has come early.  All my interior and other bits and pieces are continuing to arrive in big boxes from the good ol USA.  Its great getting the nick knacks that you need to finally finish things off with.  I have been waiting for the rubber handbrake boot for what seems like an eternity.   Will spend tomorrow unpacking and checking everything. 

Some of the genuine Mercedes bits have been a bit disappointing and have surprised.  A handbrake cable that I pulled out this morning had no metal protection in places and will undobultey rust very quickly when it comes into contact with water.  I will probably send it out for re coating.  Not to worried as I really dont need it for quite some time and I have more batches from the engine to do.  May as well.

Also finally finished up my air vent with the felt being cut and glued.  Can bolt these up today as well.  Its so hot over here at the moment I had problems yesterday with the contact adhesive going off within what seemed like seconds.  At least summer is finally here! 
Andy Burns, Auckland New Zealand
1963 230sl
1967 250s w108
1969 BMW 2002
2007 Mitsubishi i car

Garry

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Re: Restoration Difficulty Level
« Reply #341 on: December 14, 2013, 01:43:56 »
Andy,

Looking at your photo and comments on the rubber boot on the hand brake made me think that I don’t have it on my car nor did I on my 280. Just had a look and no not there.  Always thought it looked a bit unfinished. Just learnt something new. :o

 Do you have a part number and where did you source it from.

Garry
Garry Marks
Melbourne/ Kyneton, Brisbane. Australia
1969 MB 280SL 5 speed RHD SOLD.
1965 MB 230SL Auto RHD Lt Blue 334G, Top 350H, Tourist Delivery.
1972 MB 280CE Auto RHD 906G
2005 MB A200
2006 MB B200
2019 Izuzu DMax 4x4 Slide-on camper.
2022 Volvo XC40 Electric
2024 Volvo EX30 Electric

andyburns

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Re: Restoration Difficulty Level
« Reply #342 on: December 14, 2013, 02:39:27 »
Hi Garry,  I think the part number is shown in the photo.  I got it from David at Buds.   From memory I had to request it as it wasn't shown on their website.  I think it cost around 20 dollars US.  Quite a lot for a small piece of rubber but after so much effort went into the rest of the brake lever I had to have it.  I have seen quite a few 113's in the flesh and in photos and the brake lever seems to be one part that never seems to get restored.  Surprising given its prominence in the cabin.  It will look really sharp up against the square weave carpet.   
Andy Burns, Auckland New Zealand
1963 230sl
1967 250s w108
1969 BMW 2002
2007 Mitsubishi i car

andyburns

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Re: Restoration Difficulty Level
« Reply #343 on: December 14, 2013, 16:55:03 »
I noticed on another thread this morning that it had been picked up from my xmas video that my shock cups have installed the wrong way up.. or down in my case  :-\

I have been relying on my huge collection of photos pre assembly and EPC to help me with the rebuild.  In this case I used a photo of the car the day I got it to determine the orientation of the cup.  It seemed sensible and natural to me to install them like this.  The lip of the cup 'retains' the rubber stopping it from bulging keeping its shape in check.  The suggested reason for installing the other way up is increasing metal to metal clearance. 

I measure up yesterday and have about 5mm of clearance.  Given the rubber is compressed I cant see this being an issue but  I am interested to know if anyone has seen issues with them faced down like I have done.  More than willing to swap it 'that was how Mercedes did it'.

If you guys see me cock things up, which happens frequently, I would really appreciate if you could post up here rather than on other threads where I might miss your very valuable suggestions. 
Andy Burns, Auckland New Zealand
1963 230sl
1967 250s w108
1969 BMW 2002
2007 Mitsubishi i car

Tomnistuff

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Re: Restoration Difficulty Level
« Reply #344 on: December 14, 2013, 17:58:14 »
Just sayiing that the concave surface of the shock washer should be up is perhaps an oversimplification.  I don`t know what all the history of the shock mount changes has been but there are four different sketches of the upper shock mount in the BBB.  Two have the washer concave surfaces up and two have the washer concave surfaces down.  My '67 230SL has 10 mm shafts with Bilstein shocks, so they are concave surfaces up.  Check out the BBB sketch below.

The following is a quote from page 32-3/2 of the BBB.  "Shock absorbers with a piston rod thread M 10X1 have no spacer tube.  The dish of the upper cup must point upward."

Tom Kizer
Apparently late 1966 230SL 4-spd manual (Italian Version)
Owned since 1987 and wrapping up a full rotisserie restoration/modernization.
Was: Papyrus White 717G with Turquoise MBtex 112 and Kinderseat
Is: Dark Blue 332G with Dark Blue Leather (5300, I think)

andyburns

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Re: Restoration Difficulty Level
« Reply #345 on: December 14, 2013, 19:00:43 »
Awesome info thanks Tom.  I will be looking into it further and will probably turn mine up.  I know its a 10mm thread and it hasn't got a spacer so going by your chart was installed wrong to begin with.  I still would love to know the technical reason they did this.  I guess its still an interference issue.  Interesting to note the right hand most option they mention bad road conditions.  I guess if you start hammering the shocks over an extended period the rubber might start to go off and then you may run into interference issues.  To be honest mine aren't even bilstein at the moment.  They are monroe.

Another quite interesting story which may spark a bit of debate in here.  I have a very good friend by the name of Wim Le Roy.  He is a retired Belgium gentlemen I meet some years ago here in New Zealand.  He came over here from Europe 15 years ago to retire.  With him he brought his collection of several Lancias and Alfa Romeo's that he has restored over the years.  He was obviously a very talented engineer having rebuilt all his cars himself.  From the outset we sparked up a great relationship based on the mutual love of restoring these lovely old girls.  

Anyway I never really delved too much into his past other than knowing that his retirement was payed for with a life long career as a top level executive for a large corporate in Europe.

While I was in the throws of pulling apart the 113 Wim made regular almost daily visits for a cup of coffee and his daily progress update.  One particular morning he turned up and I was lying on my back removing the rear shocks.  Just as I stood up with it in my hand Wim asked me my intention for it.  He had clearly identified it as a Monroe.  I had grown up putting Monroes in as an extreme cost cutting measure that had to be taken when you were 16 with no money.  In my mind they were not well regarded for either performance or reliability.

Anyway my response to Wim was along those line.  I also casually hurled the shock into a bucket of parts that I intended to bin right in front of him.  We carried on our discussion and I was non the wiser to what he was actually thinking.  

I didn't here from Wim for quite some weeks after that.  I also know his son Robin very well.  Robin also picked up the bug from his father and has a beautiful lotus elan 2+2 and a 1950's fully restored Alfa Julietta?  After asking Robin why I hadn't heard from his dad for so long there was a long uncomfortable pause where upon Robin spilled the proverbial beans.  

In fact Wim served over 20 years for Monroe initially as one of it senior designers and then in upper level management.   Sinking gut wrenching hole in the stomach moment ensued.  Foot in mouth I plucked up the courage the next day and phoned Wim and apologized so effusively that my tongue had worn the skin clear off my lips.  Wim was very humble and accepted my apology.  Within a day or two our normal catch ups resumed.

Herein lies the bit you guys may find a bit controversial.  Wim did however take the time to sit down and explain that in his opinion that even though bilsteinare a great shock absorber that in the shock absorber world there rock star reputation may in some instances be somewhat over blown.  He then started gushing a ton of technical detail about the shocks I had just discarded and started contrasting them with the technical aspects of the equivalent . bilstein.  I twas painfully obvious that I was not going to win any argument when a real macoy shock absorber engineer was sitting at my dinner table.

We talked about it some more in terms of what I was going to use the car for.  His down to earth  common sense logic cutting me down at every point of debate.  The car is not high performance, handled well before it came off the road, shocks dont leak or show no signs of wear.  Why go out and spend 700USD for no good reason.  The only answer I could come up with was 'cause I want it to look right'.   I reflected and very quickly came to the conclusion that I was starting to look and sound like Paris Hilton on a bad day.  Perhaps I should go out and buy a matching handbag dog to match the car as wel :P

We went and hooked out the Monroes from the rubbish bin and with a very skilled eye he established that they were almost brand new and assured me that the performance of them would at least if not match better the performance of the bilstein.  The price difference he put down to corporate mentality and mass production.  His knowledge and conviction were very very persuading and as a result I pulled the other three shocks out of the bin, cleaned them up and gave them a fresh coat of satin paint...... to look like a bilstein.

So for the time being the Monroes are back in the car.  I have stopped short at trying to manufacture some fake Bilstein stickers and hope that no one gets to close up and persona to notice.  Will leave my stealthy little secret here with you guys.

I am interested in what you all think about this.  In relation to the cups I wonder if the turned up cup is a bilstein thing?  Will be asking my friend Wim when I see him again this week.  
« Last Edit: December 14, 2013, 19:05:15 by andyburns »
Andy Burns, Auckland New Zealand
1963 230sl
1967 250s w108
1969 BMW 2002
2007 Mitsubishi i car

Basil

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Re: Restoration Difficulty Level
« Reply #346 on: December 14, 2013, 20:42:33 »
Thanks Andy for the great story !!

mbzse

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Re: Restoration Difficulty Level
« Reply #347 on: December 14, 2013, 21:35:45 »
Quote
I wonder if the turned up cup is a bilstein thing?
Well, if you look at the illustration 32-2/6 and 7 in Tom's reply #344; there is a clue there for the reason behind the inverted (upturned) cup.
If cup was the other direction, there is a real chance of metal to metal contact, when rubber is being compressed (e.g. going over bumps).

/Hans in Sweden
.
/Hans S

mbzse

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Re: Restoration Difficulty Level
« Reply #348 on: December 14, 2013, 21:53:00 »
Quote from: Tomnistuff
../.. there are four different sketches of the upper shock mount in the BBB.  Two have the washer concave surfaces up and two have the washer concave surfaces down
Well, the illustration 32-2/4 and 5 in Tom's reply #344 show the upper shock mounts for (early) Fintail cars 220b, 220Sb and 220SEb. These cars later on had 10mm dia rods, and upturned cups, just as our W113's.
/Hans in Sweden
.
« Last Edit: December 14, 2013, 22:04:00 by mbzse »
/Hans S

Rolf-Dieter ✝︎

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Re: Restoration Difficulty Level
« Reply #349 on: December 15, 2013, 00:05:13 »
Hi Andy,

Continued great story in this thread of all your hard work! Hope you take some time out for the Holidays …

Happy Holidays from up here to down under :)

DD 2011 SL 63 AMG and my 69 Pagoda 280 SL