Author Topic: timing chain tensioner removal  (Read 4206 times)

cydways

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timing chain tensioner removal
« on: January 06, 2017, 22:54:24 »
my head gasket failed (hoping just head gasket failure) and i have the cam sprocket zip ties to the timing chain for ease of re-installation but i cant seem to get that shaft lose that holds the timing chain tension sprocket in place.  i removed the bolt on the front of the head but nothing. is it just stuck? i have it sprayed down with penetrating oil now. the exploded view of the head doesn't show any retention clips. what am i missing?
1966 230sl euro 4spd
1976 240d 4spd
1973 BB Corvette
1969 Roadrunner
1968 Jeep m715
1930 Ford Model A

Benz Dr.

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Re: timing chain tensioner removal
« Reply #1 on: January 07, 2017, 04:05:42 »
That shaft is threaded inside so that you can hook on to it. Use a 6 mm threaded screw to pull it out. You will need to remove the chain tensioner and thermostat housing first before you pull the shaft out.
1966 230SL 5 speed, LSD, header pipes, 300SE distributor, ported, polished and balanced, AKA  ''The Red Rocket ''
Dan Caron's SL Barn

1970  3.5 Coupe
1961  190SL
1985   300CD  Turbo Coupe
1981  300SD
2013  GMC  Sierra
1965  230SL
1967 250SL
1970 280SL
1988 560SEC

Tyler S

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Re: timing chain tensioner removal
« Reply #2 on: January 07, 2017, 15:42:57 »
You will need to remove the cam sprocket to get the head off or you will be fighting it. Assuming you have set the engine to TDC #1, mark the chain and sprocket with a scratch from a sharp chisel or screwdriver. Remove the sprocket and tie a long ziptie to the chain and drop it down the engine out of your way. As Benz Dr mentioned, remove the tensioner. (Large nut, spring and tensioner piston) there are small parts inside so dont loose them.
1968 (67) 250sl. 4 speed manual. DB180 Silver
1955 220 Cabriolet A. White Grey
2019 E450 Wagon. Majestic Blue
1936 Ford PU Flathead V8. Creme on tan interior.
1989 Volkswagen T3 Westfailia Campmobile. Dove Grey (blue)

cydways

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Re: timing chain tensioner removal
« Reply #3 on: January 07, 2017, 18:36:48 »
got it! thanks for the replies!
1966 230sl euro 4spd
1976 240d 4spd
1973 BB Corvette
1969 Roadrunner
1968 Jeep m715
1930 Ford Model A

Benz Dr.

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Re: timing chain tensioner removal
« Reply #4 on: January 08, 2017, 06:22:04 »
You will need to remove the cam sprocket to get the head off or you will be fighting it. Assuming you have set the engine to TDC #1, mark the chain and sprocket with a scratch from a sharp chisel or screwdriver. Remove the sprocket and tie a long ziptie to the chain and drop it down the engine out of your way. As Benz Dr mentioned, remove the tensioner. (Large nut, spring and tensioner piston) there are small parts inside so dont loose them.

Are you removing the whole unit or removing it in parts?
1966 230SL 5 speed, LSD, header pipes, 300SE distributor, ported, polished and balanced, AKA  ''The Red Rocket ''
Dan Caron's SL Barn

1970  3.5 Coupe
1961  190SL
1985   300CD  Turbo Coupe
1981  300SD
2013  GMC  Sierra
1965  230SL
1967 250SL
1970 280SL
1988 560SEC

Tyler S

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Re: timing chain tensioner removal
« Reply #5 on: January 09, 2017, 16:31:46 »
Dan, I have found its easier to strip the head on the bench. Removing the tensioner innards to drop the chain down to get the head off. Then the tensioner body on the bench. The tensioner sprocket/arm and idler sprocket left in situ for benchwork.
1968 (67) 250sl. 4 speed manual. DB180 Silver
1955 220 Cabriolet A. White Grey
2019 E450 Wagon. Majestic Blue
1936 Ford PU Flathead V8. Creme on tan interior.
1989 Volkswagen T3 Westfailia Campmobile. Dove Grey (blue)

Benz Dr.

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Re: timing chain tensioner removal
« Reply #6 on: January 09, 2017, 18:11:45 »
I can see where you could do it that way. Tension on the chain makes it difficult to work with so I remove it as I'm taking everything apart.
1966 230SL 5 speed, LSD, header pipes, 300SE distributor, ported, polished and balanced, AKA  ''The Red Rocket ''
Dan Caron's SL Barn

1970  3.5 Coupe
1961  190SL
1985   300CD  Turbo Coupe
1981  300SD
2013  GMC  Sierra
1965  230SL
1967 250SL
1970 280SL
1988 560SEC

ja17

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Re: timing chain tensioner removal
« Reply #7 on: January 10, 2017, 06:14:08 »
Yes, I leave the chain unbroken and just drop it down out of the way.
Joe Alexander
Blacklick, Ohio
1969 Dark Olive 280SL
2002 ML55 AMG (tow vehicle)
2002 SLK32 AMG (350 hp)
1982 300TD Wagon turbo 4spd.
1963 404 Mercedes Unimog (Swedish Army)
1989 flu419 Mercedes Unimog (US Army)
1998 E430
1974 450SLC Rally
1965 220SE Finback

Benz Dr.

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Re: timing chain tensioner removal
« Reply #8 on: January 10, 2017, 18:12:14 »
I do it that way too but you need to remove the cam gear to do that, which means you're obliged to drop the chain tensioner gear out of the way to get everything apart. Since it really won't move out of the way before doing these steps, I remove the tensioner which requires removal of the thermostat housing. What I'm looking for is enough room to be able to drop the cam gear low enough that I can slip the timing chain off and that requires that the chain be loose enough to be able do all of this. 

Yes folks, we really do think about these things in our spare time.
1966 230SL 5 speed, LSD, header pipes, 300SE distributor, ported, polished and balanced, AKA  ''The Red Rocket ''
Dan Caron's SL Barn

1970  3.5 Coupe
1961  190SL
1985   300CD  Turbo Coupe
1981  300SD
2013  GMC  Sierra
1965  230SL
1967 250SL
1970 280SL
1988 560SEC