Author Topic: Power steering box leak  (Read 9064 times)

yves

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Power steering box leak
« on: September 01, 2019, 14:17:22 »
 Hi Pagoda lovers , it's one of my first post here . I have a "french" pagode since 10 years  with not big issues  but now I have a leak from my power steering box see the above photos :




i saw some joints kit for refurbishing the box but my question is : is it difficult to take out the box from the engine bay  almost with the steering column ?
Is it a Professional job ?
( i have some little skills with a complete Etype restoration :https://forums.motorlegend.com/forum/voiture-anglaise/forum-voiture-anglaise/43733-restauration-type-e-série-1 )
Does some one has already done this job and can give me some advices ….?
I Don't find any " how to do that" here or may be i Don't look at the right place ?
Thank you

Happy owner of a 69 blue 280SL ,  63 FHC  osb E-type , 55 FHC XK 140 to be restored...

jeffc280sl

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Re: Power steering box leak
« Reply #1 on: September 01, 2019, 14:37:35 »
https://www.sl113.org/wiki/Steering/PowerSteeringBox

the techmanual is a good place to start.  i removed my box years ago and its not to complicated.  digest this information and keep asking questions

yves

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Re: Power steering box leak
« Reply #2 on: September 02, 2019, 11:23:53 »
 I'll do that….  another question / is the color :gloss black correct for the casing ?
Happy owner of a 69 blue 280SL ,  63 FHC  osb E-type , 55 FHC XK 140 to be restored...

jeffc280sl

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Re: Power steering box leak
« Reply #3 on: September 05, 2019, 00:58:09 »
i painted mine with satin black spray paint.  good enough for me

yves

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Re: Power steering box leak
« Reply #4 on: September 12, 2019, 20:02:25 »
I have taken out the steering box, it's on the Bench but i have an issue with a circlip which i can't take out ….! some one has an idea?
May be i'd be better by another way …? I tried with a circlip plier without succes
I'll dismantle the  other parts and see if i can  then take this circlip out ?



Happy owner of a 69 blue 280SL ,  63 FHC  osb E-type , 55 FHC XK 140 to be restored...

yves

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Re: Power steering box leak
« Reply #5 on: September 15, 2019, 18:16:07 »
I have almost put back the steering box , what remains to me is to put back the metal balls in the box….. ::)   
does exist a trick for that?....

I think to put some grease to stick the balls   but the balls can go out of the large groove where they must rest...
Happy owner of a 69 blue 280SL ,  63 FHC  osb E-type , 55 FHC XK 140 to be restored...

Tyler S

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Re: Power steering box leak
« Reply #6 on: September 15, 2019, 18:24:25 »
1968 (67) 250sl. 4 speed manual. DB180 Silver
1955 220 Cabriolet A. White Grey
2019 E450 Wagon. Majestic Blue
1936 Ford PU Flathead V8. Creme on tan interior.
1989 Volkswagen T3 Westfailia Campmobile. Dove Grey (blue)

yves

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Re: Power steering box leak
« Reply #7 on: October 25, 2019, 20:04:04 »
The steering box story continue…. ::)  After refurbishing  the box with new seals  washer … I have tested the car with no steering problem... :)
10 days after , i have made some tidying up job in he garage  and what was my surprise to find one ball of the balls bearing  sticked Under the magnetic plate i use to collect parts …. :-[


The car was fine but i couldn't drive  knowing there was a missing ball in the bearing…. so … 2nd dismantling process …. and the problem was that i couldn't fit the missing ball Inside the bearing.
It's a friend who carefully succeded with the 31 balls  Inside  ;)
Above how control the torque with a DIY dynamometer tool !


Tomorow i'll fit the box in the car .... with my good friend  !


Happy owner of a 69 blue 280SL ,  63 FHC  osb E-type , 55 FHC XK 140 to be restored...

mdsalemi

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Re: Power steering box leak
« Reply #8 on: October 25, 2019, 20:44:00 »
C'est un projet ambitieux!

Many people would have simply replaced the box with a rebuilt unit--thus assuring it was to full specification. Congratulations.

Michael Salemi
Davidson, North Carolina (Charlotte Area) USA
1969 280SL (USA-Spec)
Signal Red 568G w/Black Leather (Restored)
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Benz Dr.

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Re: Power steering box leak
« Reply #9 on: October 25, 2019, 21:57:33 »
The difference between being fearless and being foolish is very small sometimes and I've been both when it comes to cars. As long as I'm never foolishly fearless there's a small chance for success.
1966 230SL 5 speed, LSD, header pipes, 300SE distributor, ported, polished and balanced, AKA  ''The Red Rocket ''
Dan Caron's SL Barn

1970  3.5 Coupe
1961  190SL
1985   300CD  Turbo Coupe
1981  300SD
2013  GMC  Sierra
1965  230SL
1967 250SL
1970 280SL
1988 560SEC

yves

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Re: Power steering box leak
« Reply #10 on: October 26, 2019, 18:05:37 »
I have fitted the box for the second time in the car and i was specifically focused about the horizontal adjustment of the Wheel  ( ask me why….!!  ::))  the problem is to push back the box toward the column without turning the Wheel .
I have fitted at the top of the column a piece of wood with  2 holes for the two horizontal bolts of the column and this piece of wood was tightened at each end at the two front seat bolts . So the Wheel and the column  couldn't turn . after that i returned Under the car and push the steering box already aligned with the wheels straight.

I have tested the car on the road…. a lot of noise rumbling  especialy when i turn completely right or left. The steering  Wheel is also much hard than before . After some kms it seems to be better about the rumbling  but it's still harder when i turn . I hope it will disapear tomorow, i saw there was still some oïl missing in the tank.
Tomorow is another day…. i am  tired and my back is …... :-\
Above the garage tonight after a full day of work  ;) waiting for a new test 

PS: Dr BENZ i am folishly fearless …! ;D

« Last Edit: October 26, 2019, 18:10:14 by yves »
Happy owner of a 69 blue 280SL ,  63 FHC  osb E-type , 55 FHC XK 140 to be restored...

jeffc280sl

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Re: Power steering box leak
« Reply #11 on: October 26, 2019, 18:16:14 »
great work.  i seem to remember the same noises.  i suspect you have air in the power steering system.  read up about the bleeding process

yves

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Re: Power steering box leak
« Reply #12 on: October 26, 2019, 20:17:47 »
I think y're right Jeff, i have some Raspberry foam at the surface of the reservoir .  It vanishes after a few minutes…. so the air  is going out …  i have already refill with some oil twice .
Happy owner of a 69 blue 280SL ,  63 FHC  osb E-type , 55 FHC XK 140 to be restored...

Shvegel

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Re: Power steering box leak
« Reply #13 on: October 27, 2019, 14:20:53 »
Congratulations!  I am a very experienced mechanic.  Former BMW Trainer and current superyacht engineer and when I restored my steering I bought the kit, looked at the steering box and said, “Nope.  If it isn’t leaking I am not touching it.”

yves

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Re: Power steering box leak
« Reply #14 on: October 27, 2019, 14:49:02 »
Thank's Shvegel, today the test on the road is fine about the noises : no noise at all  :) but the steering is still hard and now when i turn the steering  Wheel it keeps the  angle turning direction... so i must turn back with some "effort" the Wheel to return straight ?
 May be have i too much tightened some screw on the box ?  Though i have followed the forum torque explanation…
Some one has an idea ?
Happy owner of a 69 blue 280SL ,  63 FHC  osb E-type , 55 FHC XK 140 to be restored...

jeffc280sl

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Re: Power steering box leak
« Reply #15 on: October 27, 2019, 15:22:09 »
what is the condition of your power steering pump?  i replaced my pump around the same time as i refurbed the box.  if i remember correctly the ball bearings are pushed around by hi pressure fluid from the pump.  there direction changes with the steering wheel, insufficient pressure will effect the ease of operation

yves

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Re: Power steering box leak
« Reply #16 on: October 27, 2019, 17:27:59 »
 May be a coincidence… refurbishing the box and a pump weakness …?  i must test the  pump pressure but have not the manometer  :-\ 
i had a look around the pump, no leak visible, the belt tension seems good...
Happy owner of a 69 blue 280SL ,  63 FHC  osb E-type , 55 FHC XK 140 to be restored...

jeffc280sl

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Re: Power steering box leak
« Reply #17 on: October 27, 2019, 20:33:50 »
its been a while but i think i changed my pump first which caused the box with old/poor seals to leak more than before.  in my case this may indicate a connection.  i remember buying a tool to remove the pully.  cant be done without a proper tool

yves

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Re: Power steering box leak
« Reply #18 on: October 27, 2019, 20:59:01 »
May be it is that tool ?
Happy owner of a 69 blue 280SL ,  63 FHC  osb E-type , 55 FHC XK 140 to be restored...

mbzse

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Re: Power steering box leak
« Reply #19 on: October 27, 2019, 21:22:22 »
Another picture
/Hans S

Shvegel

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Re: Power steering box leak
« Reply #20 on: October 28, 2019, 01:51:42 »
The screw is almost certainly too tight.  Having to steer back to straight is a dead giveaway.  Even a manual box with no assist will return if properly set up.

yves

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Re: Power steering box leak
« Reply #21 on: October 28, 2019, 06:34:49 »
I think i must take out the box another time.......!  and check and adjust the torque again  in 1 and 2  above. I need a good tool for the 2 holes "bolt"  before




And  almost this one ….
Happy owner of a 69 blue 280SL ,  63 FHC  osb E-type , 55 FHC XK 140 to be restored...

yves

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Re: Power steering box leak
« Reply #22 on: November 01, 2019, 07:38:59 »
I have tested the torque on the two adjustable bearing above:

I found my mistake…. :-\   i have increased  the torque while i was fixing it by screwing the hex nut and dome nut (2) which must have blocked it… but the round two holes cover Under has turned a little and made the torque harder…. it is very responsive torque….!
Idem for 1 …! ::)
« Last Edit: November 01, 2019, 10:29:09 by yves »
Happy owner of a 69 blue 280SL ,  63 FHC  osb E-type , 55 FHC XK 140 to be restored...

jeffc280sl

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Re: Power steering box leak
« Reply #23 on: November 03, 2019, 15:07:47 »
great news.  congrats

yves

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Re: Power steering box leak
« Reply #24 on: November 04, 2019, 16:17:19 »
For those who want to do the same job....
be very specific when you adjust the torque. Almost when you try to secure it while you tight the nuts after adjustment. TEST  after tightening and before putting the box in the car ... ::)
Now my next job is to repair the heater levers .....! nice tricky  job even with small fingers... :-\
« Last Edit: November 04, 2019, 16:57:51 by yves »
Happy owner of a 69 blue 280SL ,  63 FHC  osb E-type , 55 FHC XK 140 to be restored...