While Nick and I are waiting for the engine parts we started on repairing the front suspension and brakes. When I aired up the tires to load the car onto the trailer to move from Iowa to Georgia, The suspension stayed in the same position as the tires raised it up.
By putting a grease gun on all the fittings, I found that they all took grease except for the right upper outer. Because in the past I learned that this was the most likely point of failure I had the replacement adjuster/pivot kit on hand for both sides.
The camber cam bolt came out easily, they ususaly need to be cut out with a torch. There I found the castor adjustment pivot was frozen into the king-pin just as I had suspected.
I got the siezed pivot out by removing the king pin, puting it in the vise, then heated the top of the king-pin with a torch till it glowed orange. I tried turning the pivot with a pair of vise grips before it cooled, but it wouldnt budge so I put a 10mm bolt through the center hole and MIG welded it to the pivot. I put a little more heat on the king-pin then put an impact wrench on the bolt. The pivot started to turn right away, stoping at about 1/2 turn I reversed the impact and ran it in and out, each time it would turn a little further untill it was fully out. I didn't cool the part with water, let it cool on its own then went to reassemble with the new castor/camber/pivot kit.
Because the motor was out I had to come up with a way to get the front end back together without the weight of the motor to compress the spring. I started out by assembling the king pin steering knuckle and A arms without the spring in place, then took out the 4 lower inner controll arm bolts, reinstalled the spring, then I used a floor jack to get the arm back up as far as possible, this came to about 6 inches from the subframe before the front end came up off the stands. I then used 2 lengths of 7/16 all-thread about 8" long in place of two of the controll arm bolts, used them to pull the A arm the rest of the way up with an air ratchet, put bolts into the 2 open holes, removed the all thread, put the other 2 bolts in and then tightened them all down with the impact wrench. It realy made a tough job a lot simpler.
Monday we are going to repack the front wheel bearings and replace the front brake hoses. The right front brake was dragging. The caliper wouldn't retract untill I opened up the brake bleeder. So I'll be putting new brake hoses all around. Will tear into the rear brakes and parking brake cables later in the week.
Al Lieffring
113-042-10-014715
built 11 Jan 66
904/396 blue, Ivory Tex
condition- rust bucket